This bread production line puts portion accuracy first: the 4P servo divider combines servo-driven cutting with a precision metering oil pump, so every piece from 20 g to 560 g is cut to weight instead of estimated by volume. Weight consistency flows through the whole line - rounding, proofing and forming all start from equal pieces, which is what makes the finished products uniform.
The 4P servo divider is built on a Japanese servo motor, PLC and inverter, a precision linear guide and imported bearings, with a high-accuracy metering oil pump. With 2 outlets it handles 200-560 g pieces; with 8 outlets it handles 20-110 g pieces. Output ranges from 600 to 12,000 pieces per hour depending on outlet quantity and portion weight (calculated at a specific gravity of 1.20 g/cm3). The whole line runs on 380 V three-phase power and occupies a footprint of 23,000 mm in length.
| Equipment | Function | Power | Dimension (mm) | Key Components |
|---|---|---|---|---|
| 4P Servo Divider | Divide dough into equal-weight pieces | 6.65 kW | 3100 x 1500 x 1800 | Japanese servo and PLC, precision linear guide, imported bearings, high-accuracy metering oil pump; 2,500 kg |
| Dough Rounder | Gentle rotary rounding | 4.5 kW | 1250 x 1750 x 2250 | Imported three-phase motor, Japanese inverter, precision bearing; 1,500 kg |
| Intermediate Proofer | Temperature and humidity controlled resting | 3 kW | 5500 x 1780 x 2600 | German PLC, imported motor and chain |
| Forming Machine (One-out-Two) | Synchronized rolling and elongating | 2 kW | 2700 x 1200 x 1500 | German PLC, imported motor and chain |
1. What portion weights can the line handle?
From 20 g to 560 g. With 2 outlets the divider produces 200-560 g pieces; with 8 outlets it produces 20-110 g pieces. Weight is controlled by the servo-driven cutting system with a precision metering oil pump.
2. How accurate is the servo divider?
Piece weight is controlled by servo-driven cutting with a precision metering oil pump; accuracy depends on dough type and gravity (rated at 1.20 g/cm3). The 2- and 8-outlet modes cover 200-560 g and 20-110 g respectively.
3. What is the hourly output?
600 to 12,000 pieces per hour depending on outlet quantity and portion weight, calculated at a specific gravity of 1.20 g/cm3. An 8-outlet setting at small piece weights reaches the top of the range.
4. What electrical and control standards are used?
All machines run on 380 V three-phase power. The divider uses a Japanese servo motor, PLC and inverter; the proofer and forming machine use a German PLC with imported motors and chains; linear guides are Japanese and bearings are Swiss-made.
5. Can weights be changed during production?
Yes. Portion weight is a settable parameter of the servo system; changeover between recipes does not require mechanical parts replacement.