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Bread Production Line
Created with Pixso. High Precision Bread Production Line with Servo Dough Divider and 20-560g Portion Control for Industrial Bakery Line

High Precision Bread Production Line with Servo Dough Divider and 20-560g Portion Control for Industrial Bakery Line

Detail Information
Total Line Length:
23,000 Mm
Dividing Method:
4P Servo-driven Cutting, 6.65 KW, Precision Metering Oil Pump
Portion Weight Range:
20-560 G, Servo-controlled With Precision Metering Oil Pump
Capacity:
600-12,000 Pcs/hour Depending On Outlet Quantity
Servo System:
Japanese Servo Motor, PLC And Inverter
Dough Rounder:
4.5 KW, Imported Three-phase Motor, Japanese Inverter, 1,500 Kg
Intermediate Proofer:
3 KW, 5500 X 1780 X 2600 Mm, German PLC, Imported Chain
Forming Machine:
One-out-two, 2 KW, 2700 X 1200 X 1500 Mm, German PLC
Linear Guide And Bearing:
Japanese Linear Guide, Swiss Precision Bearing
Voltage:
380 V, Three Phase
Optional Equipment:
Pre-ferment Proofer (16 Trolleys), 8-in-8-out Proofer, Sponge Dough Mixer
Highlight:

20-560g Portion Control Bread Production Line

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Servo Dough Divider Bread Production Line

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High Precision Industrial Bakery Line

Product Description

Product Overview

This bread production line puts portion accuracy first: the 4P servo divider combines servo-driven cutting with a precision metering oil pump, so every piece from 20 g to 560 g is cut to weight instead of estimated by volume. Weight consistency flows through the whole line - rounding, proofing and forming all start from equal pieces, which is what makes the finished products uniform.

The 4P servo divider is built on a Japanese servo motor, PLC and inverter, a precision linear guide and imported bearings, with a high-accuracy metering oil pump. With 2 outlets it handles 200-560 g pieces; with 8 outlets it handles 20-110 g pieces. Output ranges from 600 to 12,000 pieces per hour depending on outlet quantity and portion weight (calculated at a specific gravity of 1.20 g/cm3). The whole line runs on 380 V three-phase power and occupies a footprint of 23,000 mm in length.

Applications

  • Bakeries where piece weight accuracy determines packaging compliance
  • Plants selling by count where underweight pieces cause claims
  • Multi-recipe factories switching weights several times per day
  • High-hydration dough programs where volumetric dividers lose accuracy
  • Plants connecting the line to checkweighers and data systems

Technical Specifications

Equipment Function Power Dimension (mm) Key Components
4P Servo Divider Divide dough into equal-weight pieces 6.65 kW 3100 x 1500 x 1800 Japanese servo and PLC, precision linear guide, imported bearings, high-accuracy metering oil pump; 2,500 kg
Dough Rounder Gentle rotary rounding 4.5 kW 1250 x 1750 x 2250 Imported three-phase motor, Japanese inverter, precision bearing; 1,500 kg
Intermediate Proofer Temperature and humidity controlled resting 3 kW 5500 x 1780 x 2600 German PLC, imported motor and chain
Forming Machine (One-out-Two) Synchronized rolling and elongating 2 kW 2700 x 1200 x 1500 German PLC, imported motor and chain

Advantages

  • Servo-driven cutting plus precision metering oil pump for accurate 20-560 g portions
  • Equal pieces in, equal products out: weight uniformity is preserved through the line
  • 2 to 8 outlet modes let one divider serve weights from 20 g to 560 g
  • Japanese servo motor, PLC and inverter for repeatable control across shifts

FAQ

1. What portion weights can the line handle?
From 20 g to 560 g. With 2 outlets the divider produces 200-560 g pieces; with 8 outlets it produces 20-110 g pieces. Weight is controlled by the servo-driven cutting system with a precision metering oil pump.

2. How accurate is the servo divider?
Piece weight is controlled by servo-driven cutting with a precision metering oil pump; accuracy depends on dough type and gravity (rated at 1.20 g/cm3). The 2- and 8-outlet modes cover 200-560 g and 20-110 g respectively.

3. What is the hourly output?
600 to 12,000 pieces per hour depending on outlet quantity and portion weight, calculated at a specific gravity of 1.20 g/cm3. An 8-outlet setting at small piece weights reaches the top of the range.

4. What electrical and control standards are used?
All machines run on 380 V three-phase power. The divider uses a Japanese servo motor, PLC and inverter; the proofer and forming machine use a German PLC with imported motors and chains; linear guides are Japanese and bearings are Swiss-made.

5. Can weights be changed during production?
Yes. Portion weight is a settable parameter of the servo system; changeover between recipes does not require mechanical parts replacement.