This high-capacity bread production line is configured around the 8-outlet working mode of the 4P servo divider: eight dough pieces are cut simultaneously in one stroke, giving the line a peak output of 12,000 pieces per hour at small piece weights. Downstream, the dough rounder, intermediate proofer and one-out-two forming machine are matched to the same rhythm, so the full 23,000 mm line runs continuously without manual buffering between machines.
The 4P servo divider is built on a Japanese servo motor, PLC and inverter, a precision linear guide and imported bearings, with a high-accuracy metering oil pump. With 2 outlets it handles 200-560 g pieces; with 8 outlets it handles 20-110 g pieces. Output ranges from 600 to 12,000 pieces per hour depending on outlet quantity and portion weight (calculated at a specific gravity of 1.20 g/cm3). The whole line runs on 380 V three-phase power and occupies a footprint of 23,000 mm in length.
| Equipment | Function | Power | Dimension (mm) | Key Components |
|---|---|---|---|---|
| 4P Servo Divider | Divide dough into equal-weight pieces | 6.65 kW | 3100 x 1500 x 1800 | Japanese servo and PLC, precision linear guide, imported bearings, high-accuracy metering oil pump; 2,500 kg |
| Dough Rounder | Gentle rotary rounding | 4.5 kW | 1250 x 1750 x 2250 | Imported three-phase motor, Japanese inverter, precision bearing; 1,500 kg |
| Intermediate Proofer | Temperature and humidity controlled resting | 3 kW | 5500 x 1780 x 2600 | German PLC, imported motor and chain |
| Forming Machine (One-out-Two) | Synchronized rolling and elongating | 2 kW | 2700 x 1200 x 1500 | German PLC, imported motor and chain |
1. What portion weights can the line handle?
From 20 g to 560 g. With 2 outlets the divider produces 200-560 g pieces; with 8 outlets it produces 20-110 g pieces. Weight is controlled by the servo-driven cutting system with a precision metering oil pump.
2. How is the 12,000 pcs/hour figure reached?
It is the capacity of the 8-outlet divider mode at small piece weights (20-110 g), measured at a specific gravity of 1.20 g/cm3. At 2 outlets with 200-560 g pieces the hourly output is correspondingly lower.
3. What is the hourly output?
600 to 12,000 pieces per hour depending on outlet quantity and portion weight, calculated at a specific gravity of 1.20 g/cm3. An 8-outlet setting at small piece weights reaches the top of the range.
4. What electrical and control standards are used?
All machines run on 380 V three-phase power. The divider uses a Japanese servo motor, PLC and inverter; the proofer and forming machine use a German PLC with imported motors and chains; linear guides are Japanese and bearings are Swiss-made.
5. Can the line run smaller daily volumes economically?
Yes. The outlet quantity, portion weight and line speed are all settable, so the same 23,000 mm line can run partial loads during low-demand shifts without hardware changes.