23 Meter Complete Bread Production Line with 4P Servo Dividing and 600-12,000 pcs/hour Capacity for Large Bakery Plants

Product Overview

This is a complete 23,000 mm bread production line covering every step from bulk dough to formed pieces: dividing (4P servo divider), rounding (rotary rounder), resting (intermediate proofer) and forming (one-out-two machine). The four machines are matched in speed and height so dough moves continuously along the line without manual transfer, and the layout can be extended with the optional pre-ferment proofer and 8-in-8-out final proofer.

The 4P servo divider is built on a Japanese servo motor, PLC and inverter, a precision linear guide and imported bearings, with a high-accuracy metering oil pump. With 2 outlets it handles 200-560 g pieces; with 8 outlets it handles 20-110 g pieces. Output ranges from 600 to 12,000 pieces per hour depending on outlet quantity and portion weight (calculated at a specific gravity of 1.20 g/cm3). The whole line runs on 380 V three-phase power and occupies a footprint of 23,000 mm in length.

Applications

• Large bakery plants building a complete dough processing section
• Projects planning the full flow: pre-ferment, dividing, rounding, proofing, forming
• Factories replacing several standalone machines with one integrated line
• Bakeries standardizing on one line layout across multiple sites
• Plants extending capacity by adding the optional proofer modules

Technical Specifications

Advantages

• Complete 23,000 mm flow: dividing, rounding, proofing and forming in one line
• Machines pre-matched in speed, height and control for continuous operation
• Optional pre-ferment proofer (9,000 x 6,500 mm, 16 trolleys) and 8-in-8-out proofer integrate into the same layout
• 600-12,000 pcs/hour capacity range covers pilot runs to full production

FAQ

1. What portion weights can the line handle?
From 20 g to 560 g. With 2 outlets the divider produces 200-560 g pieces; with 8 outlets it produces 20-110 g pieces. Weight is controlled by the servo-driven cutting system with a precision metering oil pump.

2. What does the complete line include?
Four machines: the 4P servo divider (6.65 kW, 2,500 kg), dough rounder (4.5 kW, 1,500 kg), intermediate proofer (3 kW, 5500 x 1780 x 2600 mm) and one-out-two forming machine (2 kW, 2700 x 1200 x 1500 mm).

3. What is the hourly output?
600 to 12,000 pieces per hour depending on outlet quantity and portion weight, calculated at a specific gravity of 1.20 g/cm3. An 8-outlet setting at small piece weights reaches the top of the range.

4. What electrical and control standards are used?
All machines run on 380 V three-phase power. The divider uses a Japanese servo motor, PLC and inverter; the proofer and forming machine use a German PLC with imported motors and chains; linear guides are Japanese and bearings are Swiss-made.

5. Can the line layout be customized?
Yes. Line layout drawings for the 23,000 mm main line and the optional pre-ferment proofer room (9,000 x 6,500 mm with 16 trolleys) are available for project planning.