This bread production line is built for continuous duty: the four machines - 4P servo divider (2,500 kg), dough rounder (1,500 kg), intermediate proofer and one-out-two forming machine - are industrial-grade constructions with stainless steel dough-contact surfaces, Japanese linear guides and Swiss precision bearings, designed to run multi-shift production schedules with high-hydration dough day after day.
The 4P servo divider is built on a Japanese servo motor, PLC and inverter, a precision linear guide and imported bearings, with a high-accuracy metering oil pump. With 2 outlets it handles 200-560 g pieces; with 8 outlets it handles 20-110 g pieces. Output ranges from 600 to 12,000 pieces per hour depending on outlet quantity and portion weight (calculated at a specific gravity of 1.20 g/cm3). The whole line runs on 380 V three-phase power and occupies a footprint of 23,000 mm in length.
| Equipment | Function | Power | Dimension (mm) | Key Components |
|---|---|---|---|---|
| 4P Servo Divider | Divide dough into equal-weight pieces | 6.65 kW | 3100 x 1500 x 1800 | Japanese servo and PLC, precision linear guide, imported bearings, high-accuracy metering oil pump; 2,500 kg |
| Dough Rounder | Gentle rotary rounding | 4.5 kW | 1250 x 1750 x 2250 | Imported three-phase motor, Japanese inverter, precision bearing; 1,500 kg |
| Intermediate Proofer | Temperature and humidity controlled resting | 3 kW | 5500 x 1780 x 2600 | German PLC, imported motor and chain |
| Forming Machine (One-out-Two) | Synchronized rolling and elongating | 2 kW | 2700 x 1200 x 1500 | German PLC, imported motor and chain |
1. What portion weights can the line handle?
From 20 g to 560 g. With 2 outlets the divider produces 200-560 g pieces; with 8 outlets it produces 20-110 g pieces. Weight is controlled by the servo-driven cutting system with a precision metering oil pump.
2. What are the machine weights?
The 4P servo divider weighs 2,500 kg (3100 x 1500 x 1800 mm) and the dough rounder 1,500 kg (1250 x 1750 x 2250 mm); mass like this reduces vibration and keeps cutting accuracy stable over long runs.
3. What is the hourly output?
600 to 12,000 pieces per hour depending on outlet quantity and portion weight, calculated at a specific gravity of 1.20 g/cm3. An 8-outlet setting at small piece weights reaches the top of the range.
4. What electrical and control standards are used?
All machines run on 380 V three-phase power. The divider uses a Japanese servo motor, PLC and inverter; the proofer and forming machine use a German PLC with imported motors and chains; linear guides are Japanese and bearings are Swiss-made.
5. What components are used on moving parts?
Japanese linear guides, Swiss precision bearings, imported three-phase motors and chains, and a Japanese servo/PLC/inverter control system on the divider.